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Straightening Press Machine
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APPLICABLE PRODUCT
PRODUCT DETAILS
The fully automatic straightening machine, equipped with AI visual recognition and an adaptive control system, is revolutionizing the industry by redefining its operational standards. From steel pipe loading to finished product sorting, the entire process is fully automated without any manual intervention. Three core technologies address key pain points in the industry:
1. Millimeter-level accuracy: Eliminating the need for traditional "visual judgment." Laser matrix scanning achieves 0.02mm 3D modeling and completes 1280-point detection of the entire pipe within 30 seconds. Dynamic path planning utilizes AI algorithms to automatically generate optimal straightening plans with an accuracy of ±0.03mm/m. A military-grade actuator, combining servo motors with hydraulic hybrid drives, ensures force control precise to 1 Newton.
2. Production capacity has increased by 300%: The machine operates as tireless "steel craftsmen" for 7×24 hours. Single-machine processing speed reaches 12 seconds per piece, or 500 pieces per hour. It seamlessly integrates with intelligent production lines, automatically sorting qualified products from reworked ones and achieving unmanned circulation through AGV systems. Model changeover time is less than 3 minutes, enabling one-click switching of production modes from scaffolding pipes to aviation titanium alloy pipes.
3. Significant cost reduction: All savings translate directly into pure profit. Labor costs are reduced as 1 machine replaces the work of 8 technicians, resulting in annual savings in salaries and social security exceeding 1.5 million yuan. The scrap rate decreases from 5% to 0.3%, leading to annual material cost savings of 2 million yuan. Energy consumption is optimized by 40% compared to traditional hydraulic presses, promoting green production and qualifying for government subsidies.